Precision engineering, start to finish

3D CAD Modeling

Precision mechanical modeling is the foundation of every successful hardware program. We work from early-stage sketches and requirements documents to deliver fully constrained, production-ready 3D models and assemblies. Whether you need a single custom component or a complete multi-level assembly, every model is built with downstream manufacturing and testing in mind.

Structural FEA

Build confidence in your design before committing to hardware. Finite element analysis lets us simulate real-world structural loads — vibration, shock, static forces, and fatigue cycles — identifying failure modes and margin of safety early in the design process. We scope simulations to match your qualification standards, from commercial IEC requirements to MIL-STD environmental profiles.

Fluid & Thermal Simulation

Heat is the silent killer of high-density electronics. We use computational fluid dynamics (CFD) and thermal modeling to map airflow paths, identify hot spots, and validate cooling solutions before you commit to sheet metal. From server chassis thermal characterization to edge compute enclosure design, we engineer to your thermal budget.

DFA & DFM

The most elegant design is worthless if it can't be built efficiently. We review assemblies for manufacturing feasibility and assembly sequence — catching issues like blind fasteners, tolerance stack-ups, and tooling conflicts that drive up unit cost and build time. These reviews are most valuable early in the design process, but we can engage at any stage.

Design Review

A structured design review by an independent mechanical engineer surfaces problems that internal teams — close to the work and under schedule pressure — can miss. We review drawings, 3D models, and test data against your requirements, identifying structural risks, thermal concerns, tolerance issues, and compliance gaps with a fresh set of experienced eyes.

Test Planning & Prototyping Support

We help you validate your design with confidence — developing test plans, defining pass/fail criteria, and supporting prototype builds from first article through environmental qualification. On-site or remote support is available depending on your location and test facility setup.